The Beginning of Direct Manufacture
Recognizing the Technology Demand in Film Market, We started manufacturing Industrial Rollers used for Film Manufacturing Process in Aug 2011.
The Film Productivity is closely related to The Functionality of Industrial Rollers, So Technical needs of clients is getting higher.
Since established in 2011, We were running many projects to solve the problem; for example,
Corrosion Protection Roll from Chemical, Direct Gravure Roll using Sub-10-μm printed line
Steady-state temperature in a roll subject to surface heating, Mechanical static eliminating Roll,
Suction roll with sensors for detecting temperature, Curve Bar Expander for ultra thin film, Carbon Tubing Roll etc.
We are doing our best focusing on improvement the productivity of the Clients and be ready to respond to customers dynamically and in real time.
We provide industrial Rollers & technical service to the process of Film production in the right place, right time.
We wouldn’t just say that we are the best and perfect.
Sometimes We may make mistakes but we’ll carry on the projects with our responsibility whatever client order till the end. No one was disappointed with our services.
When we encounter rapidly changing technologies, feel like a new challenge and trying to find out solution.
We, as engineer, are very proud of our Rolls that properly set up and put in good running order in the field.
Why Us?
First off, Young and Smart
The field of Roller is Traditional manufacturing industries and most company and employees are a veteran.
working with them, we esteem their specialties coming from long term experience
and we are learning lots of things from them.
Although The Film Production need to be adopting advanced Technology, however, The Aging Workforce sometimes may not deal with the demand quickly.
On the contrary we are willing to take risk and try to change with young enthusiasm
Meet The Team Members
Soo il Whang
CEO & Cofounder
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22 years experience
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Engineering
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Design
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Technical Support
Soo hyun Whang
CEO & Cofounder
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12 years experience
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Quality Assurance
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Production Control
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Engineering
Seonoh lee
Cofounder
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12 years experience
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FEA
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3D Drawing
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Abroad Sales
and 16 full time employees are working in the areas of:
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Roll Core Manufacturing - Five specialists
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Roll Polishing - Five specialists
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Quality Assurance - Two specialists
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Chrome Plating - Three specialists
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Purchasing / Administration - One person
Second, Apply FEA system
In a Roller Design, It’s enough to use 2D draft. Some customers sometimes gave us just a call or memo about Roll specs.
But, Before deciding a specification in detail, We look over the Simulation of FEA and then Report the result to client. We provide optimal condition related to Heat transfer, Deformation, Nonliner Deformation, Stress Analysis, thermal strain.
and 7 full timeemployees in the areas of:
Facilities List
Because of Environmental Regulation, The Factory was divided into two parts - Roll Core and Surface treatment Factory.
We follow The Environmental Law thoroughly.
Roll Core Manufacturing
Buildings
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Fabrication Area: 11m X 13m (execpt office space)
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Warehouse: 5m X 12m
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Overhead Cranes: 2.5 ton/ 1 ton
Major Equipment Status
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(2) Lather_Protec 750 (∅750mm X 4,000mm)
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(2) Lather_HL720 (∅720mm X 3,000mm)
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(1) Lather_HL460 (∅460mm X 1,500mm)
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(1) Arc Welding, (1) CO2 Welding, (1) TIG Welding
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(1) Oil-hydraulic press (20 ton)
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(1) Balance Checker (4,000mm)
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(1) Calibration device for straightness of a pipe (4,000mm)
Surface Treatment
Buildings
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Fabrication Area: 38m X 42m (execpt office space)
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Warehouse: 15m X 28m (a complete product)
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Overhead Cranes: (3) 3 ton
Major Equipment Status
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(1) Cylindrical Grinder_WGU-3060 (∅600mm X 3,000mm)
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(1) Cylindrical Grinder_WGU-4060 (∅750mm X 4,500mm)
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(1) CNC Grinder (∅600mm X 4,000mm)
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(2) Super Finishing (∅800mm X 5,000mm)
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(2) Sand Blaster (∅800mm X 3,000mm)
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(3) Chrome Plating Equipment (1,500mm X 1,500mm X Depth 4,500mm)
Quality Control
The Roller has critical requirements on the roundness,
straightness, runout, concentricity.
We make sure that everything from raw materials to finished products meets quality and safety standards specified in the purchasing documentation.
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Measuring Total Runout Using a Dial Gauge - Mitutoyo
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Measuring an external diameter Using Micrometer - Mitutoyo
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Surface Roughness -Mitutoto(SJ-300)
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Rubber Hardness - Mitutoto(HH-300)
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Scratch Inspection - Microscope
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Balance Test - Balancing Machine(External Collaboration)
INDUSTRIES SERVED
And more Film Industry.........................................